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Technical Guide

Hastelloy C-4 (ERNiCrMo-7) Welding Wire Guide

AWS ERNiCrMo-7 / UNS N06455 — Welding wire specifications, parameters, and applications for nickel alloy fabrication.

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Overview

Hastelloy C-4 (AWS ERNiCrMo-7) is a low-carbon nickel-chromium-molybdenum welding wire for welding Hastelloy C-4 and similar alloys. Provides excellent resistance to a wide range of corrosive environments with good weldability.

Quick Specifications

ERNiCrMo-7
N06455
0.8 – 5.0 mm
GTAW / GMAW

Welding Parameters

ParameterGTAWGMAW
Shielding GasArgon (99.995%)Ar + 2% He or Ar + 2% CO2
Gas Flow Rate8-15 L/min15-25 L/min
Wire Diameter1.6-3.2 mm0.8-1.6 mm
Current TypeDCENDCEP
Welding PositionAll positionsFlat / Horizontal

Applications

Hastelloy C-4 welding wire is used in a wide range of demanding applications:

  • Chemical Processing: Welding of C-4 process equipment and piping.
  • Aggressive Media: Welding for environments with mixed acids.
  • Flue Gas Systems: Welding of scrubber components.
  • Pharmaceutical: Welding of high-purity process systems.
  • Pollution Control: Welding of waste gas treatment equipment.

Available Product Forms

Hangbo Alloy Group supplies Hastelloy C-4 welding wire in the following forms:

  • TIG Wire: Straight lengths 1000 mm, diameters 1.6 mm, 2.0 mm, 2.4 mm, 3.2 mm.
  • MIG Wire: Precision-wound spools (D200, D300), diameters 0.8 mm, 1.0 mm, 1.2 mm, 1.6 mm.
  • SAW Wire: Coils for submerged arc welding, diameters 2.4 mm, 3.2 mm, 4.0 mm.

Related Standards

StandardDescription
AWS A5.14ERNiCrMo-7
ISO 18274S Ni 6455
EN ISO 18274S Ni 6455
DIN 1736SG-NiCr16Mo16

Chemical Composition of ERNiCrMo-7 Welding Wire (wt%)

ElementContent (%)
Nickel (Ni)Balance
Chromium (Cr)14.0 – 18.0
Molybdenum (Mo)14.0 – 17.0
Titanium (Ti)0.70 max
Iron (Fe)3.0 max
Carbon (C)0.015 max

Mechanical Properties of Deposited Metal

PropertyTypical Value
Tensile Strength690 MPa (100 ksi) min
Yield Strength (0.2%)300 MPa (44 ksi) min
Elongation35% min
Service Temperatureup to 1040°C (1900°F)

Values above are typical for as-welded Hastelloy C-4 (ERNiCrMo-7) deposited metal under AWS A5.14 classification requirements. Actual results vary with welding process, heat input and shielding gas.

Why Choose Hastelloy C-4 Welding Wire

  • Titanium-stabilised with ultra-low carbon, giving exceptional resistance to intergranular corrosion after welding.
  • Outstanding thermal stability — retains ductility after prolonged exposure to 650–1040°C.
  • Resists strong oxidising acids including nitric acid and mixed acid streams.
  • Lower iron content reduces formation of detrimental secondary phases in the weld metal.

Welding Best Practices

Follow these practical guidelines to obtain sound, corrosion-resistant welds with this filler metal:

  • No preheat is required; keep interpass temperature below 150°C (300°F).
  • Use low heat input (0.5 – 1.5 kJ/mm) with stringer beads to preserve thermal stability.
  • Shield with high-purity argon; for GMAW, argon-helium blends improve wetting and bead profile.
  • For heavy sections or restraint, consider a buttering layer to absorb shrinkage strain.

Frequently Asked Questions

Why choose C-4 over C-276 for welded fabrications?

Hastelloy C-4 is titanium-stabilised and has very low iron, so it resists grain-boundary precipitation during welding and high-temperature service better than C-276 — ideal for as-welded equipment that sees heat.

What service temperatures suit Hastelloy C-4 weld metal?

It retains strength and ductility from cryogenic temperatures up to roughly 1040°C (1900°F), which is why it is common in waste incineration and high-temperature chemical plant.

Does C-4 resist hydrochloric acid?

It handles dilute hydrochloric acid, but for concentrated reducing acid service the high-molybdenum B-series alloys such as Hastelloy B-2 are usually preferred.

What is the chemical composition of Hastelloy C-4 wire?

AWS ERNiCrMo-7 / UNS N06455: nickel balance, 14-18% chromium, 14-17% molybdenum and very low carbon and silicon for thermal stability.

What distinguishes C-4 from C-276 filler?

C-4 has no tungsten and very low iron, giving improved thermal stability and resistance to intergranular attack in the as-welded condition.

What standards cover this filler?

AWS A5.14 (ERNiCrMo-7), ISO/EN 18274 (S Ni 6455) and DIN 1736 (SG-NiCr16Mo16).

What diameters and forms are available?

TIG wire 1.6-3.2 mm, MIG spools 0.8-1.6 mm and SAW coils 2.4-4.0 mm.

What shielding gas is used?

Pure argon for GTAW; argon with helium or CO2 additions for GMAW.

What applications does it serve?

Chemical process equipment, scrubber components and high-purity pharmaceutical systems.

Contact Us for Hastelloy C-4

Hangbo Alloy Group supplies Hastelloy C-4 (ERNiCrMo-7) welding wire with full material certifications. We ensure consistent wire quality with precise diameter control, clean surface finish, and uniform feeding performance.

For quotations, material certifications, or technical consultation, contact our sales team or call +86 166 2109 2936.

Need Hastelloy C-4 Material?

Request a quotation for Hastelloy C-4 round bars, tubes, plates, or custom products. We stock standard sizes and accept custom orders.