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Technical Guide

Inconel 52 (ERNiCrFe-7) Welding Wire Guide

AWS ERNiCrFe-7 / UNS N06052 — Welding wire specifications, parameters, and applications for nickel alloy fabrication.

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Overview

Inconel 52 (AWS ERNiCrFe-7) is a nickel-chromium-iron welding wire designed for welding of Inconel 690 and for overlay cladding of nuclear pressure vessel components. High chromium content provides excellent resistance to stress corrosion cracking in PWR primary water.

Quick Specifications

ERNiCrFe-7
N06052
0.8 – 5.0 mm
GTAW / GMAW

Welding Parameters

ParameterGTAWGMAW
Shielding GasArgon (99.995%)Ar + 2% He or Ar + 2% CO2
Gas Flow Rate8-15 L/min15-25 L/min
Wire Diameter1.6-3.2 mm0.8-1.6 mm
Current TypeDCENDCEP
Welding PositionAll positionsFlat / Horizontal

Applications

Inconel 52 welding wire is used in a wide range of demanding applications:

  • Nuclear Power: Welding of nuclear steam generator tubing and components.
  • Overlay Cladding: Corrosion-resistant overlay on low-alloy steels.
  • Inconel 690: Welding of Inconel 690 heat exchanger components.
  • Dissimilar Welds: Joining nickel alloys to stainless and low-alloy steels.
  • Chemical Processing: Welding of high-chromium nickel alloy components.

Available Product Forms

Hangbo Alloy Group supplies Inconel 52 welding wire in the following forms:

  • TIG Wire: Straight lengths 1000 mm, diameters 1.6 mm, 2.0 mm, 2.4 mm, 3.2 mm.
  • MIG Wire: Precision-wound spools (D200, D300), diameters 0.8 mm, 1.0 mm, 1.2 mm, 1.6 mm.
  • SAW Wire: Coils for submerged arc welding, diameters 2.4 mm, 3.2 mm, 4.0 mm.

Related Standards

StandardDescription
AWS A5.14ERNiCrFe-7
ISO 18274S Ni 6052
EN ISO 18274S Ni 6052
ASME SFA-5.14ERNiCrFe-7

Chemical Composition of ERNiCrFe-7 Welding Wire (wt%)

ElementContent (%)
Nickel (Ni)Balance
Chromium (Cr)28.0 – 31.5
Iron (Fe)7.0 – 11.0
Niobium (Nb)0.50 – 1.00
Manganese (Mn)0.30 max
Carbon (C)0.03 max

Mechanical Properties of Deposited Metal

PropertyTypical Value
Tensile Strength620 MPa (90 ksi) min
Yield Strength (0.2%)350 MPa (51 ksi) min
Elongation30% min
Service Temperatureup to 650°C (1200°F)

Values above are typical for as-welded Inconel 52 (ERNiCrFe-7) deposited metal under AWS A5.14 classification requirements. Actual results vary with welding process, heat input and shielding gas.

Why Choose Inconel 52 Welding Wire

  • High chromium content (~30%) delivers excellent resistance to primary-water stress corrosion cracking.
  • Low manganese and controlled niobium reduce ductility-dip cracking susceptibility.
  • Widely used for nuclear steam generator and reactor vessel dissimilar metal welds.
  • Good tensile and creep strength in high-purity water service.

Welding Best Practices

Follow these practical guidelines to obtain sound, corrosion-resistant welds with this filler metal:

  • Apply a buttering layer on the low-alloy steel side before completing the dissimilar weld.
  • Control interpass temperature below 175°C (350°F) and use moderate heat input.
  • Automatic or orbital GTAW is preferred for consistent penetration and bead profile.
  • Inspect per ASME Section III, including volumetric and surface examination.

Frequently Asked Questions

What is the difference between Inconel 52 and 52M?

Inconel 52M (ERNiCrFe-7A) has tighter niobium and manganese control to further lower cracking susceptibility; 52 (ERNiCrFe-7) is the earlier generation with similar high-chromium chemistry.

Why is chromium content so high?

Around 30% chromium is what gives these fillers their resistance to stress corrosion cracking in high-purity reactor water, unlike the lower-chromium Alloy 82/182 family.

Which base metals use Inconel 52 filler?

Dissimilar joints between low-alloy ferritic steel and austenitic stainless or nickel-base materials, especially in nuclear steam generators and pressuriser nozzles.

What is the chemical composition of Inconel 52 wire?

AWS ERNiCrFe-7 / UNS N06052: high nickel with about 28-31% chromium, which is the source of its SCC resistance in high-purity water.

What standards cover this filler?

AWS A5.14 (ERNiCrFe-7), ISO/EN 18274 (S Ni 6052) and ASME SFA-5.14.

What diameters and forms are available?

TIG wire 1.6-3.2 mm, MIG spools 0.8-1.6 mm and SAW coils 2.4-4.0 mm.

What shielding gas is used?

Pure argon for GTAW; argon with helium or CO2 additions for GMAW.

What applications does it serve?

Nuclear steam-generator tubing and components, overlay cladding on low-alloy steel, and high-chromium nickel component welding.

Is special handling required?

Keep the wire clean and dry, use low heat input, and follow the qualified welding procedure for nuclear-grade work.

Contact Us for Inconel 52

Hangbo Alloy Group supplies Inconel 52 (ERNiCrFe-7) welding wire with full material certifications. We ensure consistent wire quality with precise diameter control, clean surface finish, and uniform feeding performance.

For quotations, material certifications, or technical consultation, contact our sales team or call +86 166 2109 2936.

Need Inconel 52 Material?

Request a quotation for Inconel 52 round bars, tubes, plates, or custom products. We stock standard sizes and accept custom orders.