Corrosion-Resistant Alloy

Hastelloy D-205 — UNS N06205 (Silicon-Bearing Nickel-Chromium-Molybdenum Alloy)

N06205 technical guide: nominal chemical composition, mechanical and physical properties, corrosion resistance, welding, product forms and ASTM standards...

Hastelloy D-205 (UNS N06205) is a silicon-bearing nickel-chromium-molybdenum alloy. Silicon-bearing for hot H2SO4 + abrasion. Hard, acid-resistant surface. This guide covers its nominal chemical composition, typical mechanical and physical properties, corrosion behaviour, welding, common applications, available product forms and the ASTM standards that apply — everything a specifier needs to evaluate Hastelloy D-205 for a project.

Overview

Hastelloy D-205 belongs to the silicon-bearing nickel-chromium-molybdenum alloy class of materials. It is silicon-bearing for hot h2so4 + abrasion. It is hard, acid-resistant surface. It is pump/valve parts in abrasive acids.

Chemical Composition

Nominal (wt%) composition of Hastelloy D-205 (UNS N06205):

ElementComposition (wt%)
Nickel (Ni)Balance
Chromium (Cr)15.0 – 17.0
Molybdenum (Mo)15.0 – 17.0
Copper (Cu)1.0 – 2.0
Silicon (Si)3.5 – 4.5
Iron (Fe)≤ 3.0
Carbon (C)≤ 0.05
Manganese (Mn)1.0 – 2.0
Phosphorus (P)≤ 0.040
Sulphur (S)≤ 0.030

Physical Properties

Typical physical properties:

PropertyValue
Density8.50 g/cm³
Melting Range1300 – 1360 °C
Thermal Expansion (20–1000 °C)12.5 µm/m·K
Thermal Conductivity (100 °C)12.0 W/m·K
Electrical Resistivity1.20 µΩ·m
Modulus of Elasticity200 GPa

Mechanical Properties

Typical room-temperature mechanical properties (annealed / specified condition unless noted):

PropertyTypical Value
Tensile Strength (Rm)760 MPa (110 ksi)
Yield Strength, 0.2% (Rp0.2)380 MPa (55 ksi)
Elongation in 50 mm35%
Hardness (Rockwell B)90 – 100 HRB

High-Temperature & Service Notes

PropertyValue
Service temperatureUp to ≈ 500 °C
Service noteResists hot H2SO4 + abrasion

Corrosion Resistance

D-205 is a silicon-bearing Ni-Cr-Mo alloy that resists both hot concentrated sulphuric acid and abrasive/erosive conditions – the original Hastelloy D niche, updated with chromium and molybdenum for broader corrosion resistance. The silicon provides a hard, acid-resistant surface.

Welding and Fabrication

Welded with matching fillers under a qualified procedure; the high silicon requires controlled heat input. Often used for pump/valve parts in abrasive acid slurries.

Typical Applications

Available Product Forms

Related Standards

The grade is supplied to the following common specifications:

StandardProduct Form / Scope
ASTM B333Plate, sheet & strip
ASTM B335Bar
ASTM B366Fittings
ASTM A494Castings (reference)

Frequently Asked Questions

What is Hastelloy D-205?

D-205 (UNS N06205) is a silicon-bearing Ni-Cr-Mo alloy that resists hot concentrated sulphuric acid and abrasive/erosive conditions – the classic Hastelloy D niche, updated with chromium and molybdenum for broader corrosion resistance. Silicon gives a hard, acid-resistant surface.

What are Hastelloy D-205 mechanical properties?

Annealed: ≈ 760 MPa tensile, ≈ 380 MPa yield, 35 % elongation, 90–100 HRB.

Where is Hastelloy D-205 used?

Hot concentrated sulphuric acid handling, pumps/valves/fittings in abrasive acid slurries, pickling and concentrating equipment and erosion-corrosion service.

Is Hastelloy D-205 weldable?

Yes, with matching fillers under a qualified procedure; the high silicon needs controlled heat input. Often applied to pump/valve parts.

D-205 vs C-276 – what differs?

C-276 is the general chloride/pitting specialist; D-205 is specialised for hot concentrated sulphuric acid plus abrasion, thanks to its silicon content.

Which standards cover Hastelloy D-205?

Plate/sheet/strip ASTM B333, bar ASTM B335, fittings ASTM B366, with casting references under ASTM A494.

Why Specify From Hangbo Alloy Group

As a dedicated nickel alloy manufacturer serving chemical processing, oil & gas sectors, Hangbo Alloy Group supplies the grades discussed here across all standard product forms with full ASTM/ASME documentation and EN 10204 3.1 certification. Our material is specified for applications where corrosion resistance, high-temperature strength, and traceable quality are non-negotiable. See our production & testing facilities for more on how every heat is verified.

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