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Technical Guide

Ni-Span C902: Complete Properties & Application Guide

UNS N09902 / W.Nr. — — Chemical composition, mechanical properties, and corrosion resistance data for engineers and procurement professionals.

Ni-Span C902 alloy material - Shanghai Hangbo Alloy
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Overview

Ni-Span C902 (UNS N09902) is a nickel-iron-chromium alloy with a constant elastic modulus over a wide temperature range (-50°C to +80°C). The alloy is precipitation-hardenable through titanium and aluminum additions, making it ideal for precision springs and resonators.

Quick Specifications

N09902
—
8.07 g/cm3
1380 °C
1240 MPa
965 MPa
450 °C
15%

Chemical Composition

The chemical composition of Ni-Span C902 is carefully controlled to achieve its unique combination of properties and performance characteristics.

ElementMin %Max %
Nickel (Ni)41.043.5
Iron (Fe)BalanceBalance
Chromium (Cr)4.905.40
Titanium (Ti)2.202.60
Aluminum (Al)0.300.60
Carbon (C)—0.06
Manganese (Mn)—0.80
Silicon (Si)—1.00

Mechanical Properties at Room Temperature

The mechanical properties of Ni-Span C902 vary depending on product form and heat treatment condition. The data below represents typical values for solution-annealed material.

PropertyValue
Tensile Strength1240 MPa
Yield Strength (0.2% offset)965 MPa
Elongation in 2 inches15%
Density8.07 g/cm3
Melting Point1380 °C
Max Service Temperature450 °C

Corrosion Resistance

Good resistance to atmospheric corrosion. The chromium content provides moderate resistance to oxidizing environments. For severely corrosive environments, protective coatings may be required.

Applications

The unique combination of properties makes Ni-Span C902 suitable for a wide range of demanding applications:

  • Precision Springs: Springs for watches, instruments, and timing mechanisms.
  • Electronics: Tuning forks, resonators, and delay lines.
  • Aerospace: Flexible couplings and precision instrument components.
  • Telecommunications: Vibrating reeds and frequency control devices.
  • Instrumentation: Bourdon tubes, diaphragms, and pressure-sensing elements.

Available Product Forms

Hangbo Alloy Group manufactures and supplies Ni-Span C902 in the following product forms, conforming to ASTM, AMS, and ASME specifications:

  • Round Bars: Diameters from 6 mm to 300 mm, hot-finished or cold-drawn, solution annealed.
  • Seamless Tubes & Pipes: Sizes from 6 mm OD to 219 mm OD, various wall thicknesses.
  • Plates & Sheets: Thicknesses from 0.5 mm to 50 mm, hot-rolled or cold-rolled.
  • Forgings: Custom flanges, rings, discs, and complex shapes per customer drawing.
  • Welding Wire: Diameters 0.8 mm to 5.0 mm, precision-wound coils and spools.

Related Standards

StandardDescription
ASTM B478Thermostat Metals
AMS 5221Strip
AMS 5225Wire
ASTM F30Controlled Expansion Alloy
DIN 17745German Standard
SAE AMS 5221Aerospace Material

Heat Treatment for Constant Modulus Behaviour

The defining property of Ni-Span C902 — a Young's modulus that stays near 179 GPa between roughly -50 °C and +80 °C — is produced by a two-step heat treatment, not by the chemistry alone. Getting the cycle wrong is the most common reason a batch drifts out of tolerance.

StepPracticePurpose
Solution anneal980 °C, rapid coolDissolve Ti/Al, soften for forming
Cold work20–50 % reductionIntroduce dislocations for ageing
Age (standard)620–650 °C, 4 h, air coolPrecipitate γ′ Ni₃(Ti,Al)
Age (fine tune)±20 °C on ageing temperatureTrim thermoelastic coefficient to spec

Forming must be completed in the solution-annealed condition; ageing after final forming locks in both the spring set and the modulus. See our guide to precipitation hardening of nickel superalloys for the metallurgy behind the γ′ response.

Forming, Machining and Quality Notes

  • Form in the annealed state — aged strip has limited ductility and will crack on tight bend radii.
  • Use a bend radius of at least 2× strip thickness after ageing; tighter radii require a post-bend re-age.
  • Machine with sharp carbide tools, low feed and generous coolant. The alloy work-hardens quickly.
  • Welding is not recommended for resonant parts — the heat-affected zone destroys the constant-modulus response. Mechanical fixing or resistance welding outside the active element is preferred.
  • Verify each coil with a modulus-versus-temperature sweep; certificate the thermoelastic coefficient, not just tensile strength.

Frequently Asked Questions

What makes Ni-Span C902 different from a normal spring steel?

Ordinary spring steels lose stiffness as temperature rises, so a device calibrated at 20 °C drifts at 50 °C. Ni-Span C902 is age-hardened so that the elastic modulus is nearly flat from -50 °C to +80 °C, keeping instruments and resonators accurate without temperature compensation.

Can Ni-Span C902 be welded?

Not in the resonant or load-sensing section. The heat-affected zone reverts the carefully set modulus. Where joining is unavoidable, place the weld outside the active element or use mechanical clamping; see our machining and fabrication guidance for alternatives.

What product forms does Hangbo supply?

Precision strip and foil, cold-rolled bar and wire, in both solution-annealed and aged conditions, with modulus and thermoelastic coefficient certified per heat.

What is the chemical composition of Ni-Span C902?

UNS N09902: 41-43.5% nickel, 4.9-5.4% chromium, 2.2-2.6% titanium and 0.3-0.6% aluminum, iron balance, precipitation-hardened.

What are its mechanical properties?

Tensile about 1240 MPa, yield about 965 MPa and 15% elongation after age hardening.

What is the modulus-temperature range?

The elastic modulus stays nearly constant from -50 °C to +80 °C, which is why it suits precision instruments and resonators.

What is the maximum service temperature?

About 450 °C, limited by the stability of the aged condition.

What applications use Ni-Span C902?

Precision springs, tuning forks, resonators, pressure-sensing diaphragms and other devices needing temperature-stable elasticity.

What heat treatment is required?

Solution treatment followed by age hardening to set the constant-modulus behaviour; the exact cycle controls modulus and thermoelastic coefficient.

Contact Us for Ni-Span C902

Hangbo Alloy Group maintains extensive inventory of Ni-Span C902 in all standard product forms. We can provide mill test certificates, third-party inspection reports (SGS, TUV), and custom processing services.

For quotations, material certifications, or technical consultation, contact our sales team or call +86 166 2109 2936. We typically respond within 10 minutes.

Need Ni-Span C902 Material?

Request a quotation for Ni-Span C902 round bars, tubes, plates, or custom products. We stock standard sizes and accept custom orders.